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XRH111 

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XRH111 – Best Compact Cabinet System

Today manufacturers have to walk the fne line between a low-cost production and the compliance to demanding international standards. For this purpose, VisiConsult developed a compact cabinet with the complete portfolio of X-ray testing functionalities. The XRH111 combines a small footprint and minimum-cost layout with high-end features like Computed Tomography (CT) and Automatic Defect Recognition (ADR). This leads to an effcient and scalable X-ray testing solution for a very economic price.

The core of the system is our in-house developed image enhancement system Xplus that sets new industry standards. Constant development and 25 years of experience combined with a maximum fexibility towards special process requirements help our customers to be a step ahead! Advanced features like overlay tools, macro generators, flter builders, live image enhancement, report toolkits, DICONDE integration, measurement tools and many more make the Xplus the most sophisticated software on the market. It fulflls all major international industry standards like ASTM, EN17636-2, Boeing 7042/44, NADCAP and many more. VisiConsult is a highly agile and fexible solution provider. Therefore, special software or even hardware requirements can be easily implemented on customer demand! As a solution provider VisiConsult is not bound to a certain detector brand but can ofer a broad variety of equipment based on the application requirements

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ADR for Automated Inspection

The XRH111 can also be used for high volume inspection through the Automated Defect Recognition (ADR) module. Several automation levels from assisted inspection up to a completely automated process with robot part handling are available. This entitles the system for a 24/7 inspection without any downtimes and operators. Even complex tasks like measurement jobs, completeness checks, ftting control and many more can be solved by our in-house developed Xplus (VisiConsult Automated Image Processing). The VisiConsult ADR has many reference installations worldwide and is certifed by renown companies in the automotive industry.

All common international industry standards like ASTM,  NADCAP, EN and many more are fulfilled natively. VisiConsult is a highly agile and flexible company and therefore special software or even hardware requirements can be easily implemented on customer demand

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CT – Advanced 3D inspection through CT

Computed Tomography (CT) is a powerful tool for R&D departments that need to know exact error positions, size or shapes. A typical application is the detection of porosities in casting parts during the development of new processes. The focus of the XRH111 is to deliver results in a short time, therefore the in-house developed QUICKscan provides reliable reconstructions within a few minutes. To help our customers to stay one step ahead VisiConsult developed an economical in-line CT functionality that even allows a seamless integration to the ADR. Therefore, it is possible to analyze and archive the 2D images and the 3D reconstruction. This leads to a maximum reliability and impressive results. 

X-plus – Discover the Invisible

Due to its flexibility the XRH111 is a universal inspection system. Switching between Automated Defect Recognition (ADR), 3D-CT laboratory inspection or manual testing is done effortlessly in a few seconds. This leads to an increased system utilization and saves investment costs for multiple inspection systems.
The operator just loads a defined parameter set and the system is ready for the new task. In day to day business simplicity and efficiency is the key to success.

The core of the system is our in-house developed image
enhancement system Xplus that sets new industry standards.
Constant development and 25 years of experience
combined with a maximum flexibility towards special
process requirements help our customers to be a step ahead!
Advanced features like overlay tools, macro generators, filter
builders, live image enhancement, report toolkits, DICONDE
integration, measurement tools and many more make the
Xplus the most sophisticated software on the market.
It fulills all major international industry standards like ASTM,
EN17636-2, Boeing 7042/44, NADCAP and many more.
VisiConsult is a highly agile and lexible solution provider.
Therefore, special software or even hardware requirements
can be easily implemented on customer demand.

Broad Choice of Tubes and Detectors

To provide the best inspection results VisiConsult supplies
a big variety of X-ray components. Tube and detector can
be freely combined depending on customer preferences or
application requirements, which are determined through
complex case studies. The portfolio includes maintenance
free mono-blocks, micro, focus tubes and normal X-ray tubes,
while detectors from renown brands like Perkin Elmer,
Thales Varian and many more are available. Customizable
ilter-shutter units can be added to increase the image quality
and extend the detector lifetime.

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XRH111 - Technical Specification

Max. part size (mm - Ø x height) 400 x 600
Max. part weight (kg) 25
System size (mm L x W x H) 1612 x 1407 x 2290
System weight (kg) 2800
Energy (kV) 160, 225
Horizontal motion TX (mm) 415
Magnification TY (mm) 
Focus Detector Distance FDD (mm) 1100 - 1225.
Console Size 1200 x 950 x 1600 @ 175 lbs.
Vertical Motion TZ (mm) 660
Manipulator tilt RX +/- 20 degrees
Part Rotation 360 degrees
External Loading TX2 (mm) 100
Focus Object Distance FOD (mm) 600 - 940

The XRH111 offers an unmatched cost-benefit ratio for high quality visual X-ray inspection.
• Optimized for visual X-ray inspection
• Easy loading trough extendable drawer
• Highly mobile and fast setup time
• Developed for the automotive industry
• Four motor driven axis and manual magnification
• Intuitive operation for maximum efficiency
• Extensive archiving options including DICONDE




 

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